Enquiry-form
INFRASTRUCTURE
MELTING DEPARTMENT:

We are equipped with an IGBT type Induction furnace (INDUCTOTHERM) -  350 KW, 750 kg crucible with all the complete accessories using which we produce both Grey and SG Iron Castings of various grades. We possess two geared ladles of 300 Kgs and 750 Kgs capacity for Grey Iron and one S.G Treatment geared ladle of 600 Kgs capacity.

We are planning to expand our production in the future with improved technologies for achieving good quality castings.

MOULDING DEPARTMENT:
We are capable of producing castings both in machine moulding and hand moulding processes with good precision.
MACHINE MOULDING:
In machine moulding we have a conventional moulding line with a pair of ARPA 300 Simultaneous jolt/squeeze pin lift machines for producing castings from 0.2 kgs to 40 kgs. We are equipped with a modern sand plant with semi-automatic controls for green sand reclamation.

LIST OF FACILITIES IN MACHINE MOULDING MOULDING:

1.ARPA300 Simultaneous Jolt squeezes moulding machines:

    Moulding Box sizes

  • 400X520X150/200 mm
  • 520X520X120/175 mm

2.Screw compressor – 25 HP

3. Sand Plant consists of:

  • Mould Track lines
  • Shake-out Unit
  • Conveyor
  • Bucket Elevator
  • Polygonal Sieve
  • 50Ton Bunker
  • Dust collector
  • Feeder Conveyor
  • Skip Charger – 250 kgs capacity
  • 300Kgs Intensive Mixer-Semi Automatic
  • Distribution Conveyor
  • Storage Hoppers
  • Hoists

4. Casting Weight produced – 0.300 Grams to 50 Kgs.

HAND MOULDING:
In Hand moulding, we currently use Alpha set process for producing castings from 20 kgs to 650 kgs. We are focusing mainly on heavy castings and have developed many heavy castings for most of our customers.
LIST OF FACILITIES IN HAND MOULDING:
  • Sand Mixer – 50 kgs, 100 kgs, Capacity.
  • Sand Muller – 250 kgs Capacity.
  • Crane - 2 ton EOT Crane with hoist.
  • M.S Moulding Boxes :
  • 650x650x300/150 mm PCD – 815 mm
  • 750x750x350/500 mm PCD – 900 mm
  • 900x800x400/400 mm PCD – 1050 mm
  • 1000x1000x300/300 mm PCD – 1200 mm
  • 1100 x 1100 x 200/250 mm PCD – 1300 mm
  • 1350 x 1350 x 300/200 mm PCD – 1500 mm
  • Process: Alpha Set Process (Two part).
  • Casting weight produced –
  • 20 Kgs. to 700 Kgs.-Grey Iron
  • 25Kgs to 450Kgs.- SG Iron
CORE DEPARTMENT:
We are equipped with two cold box core shooters of 5kg/shoot capacity for producing smaller cores and we are also capable of producing larger cores in Alpha set process
LABORATORY
SPECTROMETER
Spectrometer (METAVISION) which can analyze 21 elements is installed in our laboratory. It enables us to identify the exact composition of the metal being poured and maintain the properties as per customer requirement.
IMAGE ANALYSER
A metallographic image analyzer to precisely identify the various structural constituents is also available in our lab which gives essential information about the micro structure of a casting along with nodularity, graphite type etc
UNIVERSAL TESTING MACHINE

Universal Testing Machine facility is also available in our sister concern present nearby using which Tensile Strength and Elongation can be determined.

SAND TESTING FACILITIES
We are also equipped with essential testing machines for estimating hardness and sand laboratory for monitoring green sand on a continual basis.
List of Sand Testing Equipments:
  • Sand Rammer
  • Rapid moisture tester
  • Infrared Moisture Tester
  • Green Compression Strength Machine
  • Permeability Meter
  • Compactability Tester
  • Mould Hardness Tester
  • Sieve Shaker
  • Clay Washer
  • Core Hardness Tester
HARDNESS TESTING:
Hardness testing is done using Brinell Hardness Testing Machine for smaller castings and Poldi Hardness Tester for large castings
MELTING DEPARTMENT
MACHINE MOULDING
HAND MOULDING
CORE DEPARTMENT
SPECTROMETER
IMAGE ANALYSER
SAND TESTING FACILITIES